Car & Light Commercial vehicle Diesel Fuel Injection

Despite the growth of electric vehicles, diesel will still command a significant share of the European passenger car and light-duty market for many years. Our portfolio of innovative OE Common Rail and engine management systems is helping the world’s vehicle manufacturers deliver cleaner, more efficient and more reliable cars. And we’re doing the same in the aftermarket too, with a full line-up of new, remanufactured and repaired OE components, diagnostic tools, test equipment and training.
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OE heritage

Born from pioneering companies such as CAV and Lucas, our diesel legacy is steeped in more than 80 years of OE innovation, technological advances and groundbreaking firsts from the iconic DPA pump in the 1950s, to the compact, fully-integrated electronic unit injector in 2001, and the first direct acting diesel fuel injection system in 2008. Just a few of many.

Next generation OE technology

Today, our OE diesel fuel injection and engine management systems can be found on millions of cars around the world – this includes our popular Multec® light-duty common rail that provides performance equivalent to servo piezo technology.

OE quality repair

We also offer a range of components for the repair of Common Rail pumps and injectors. Exclusively for our authorized Delphi Diesel Centre network, only out-of-spec components are replaced. Importantly, they’re still calibrated to OE specification, with up to 450 test points and a new calibration code for an OE quality, cost-effective repair. Find your nearest diesel specialist.

Delphi DNA inside?

Want to know if your Common Rail injector has been repaired to OE standards, using only OE parts, with OE approved test plans and equipment? Easy, if you haven't bought it from an authorised Delphi Diesel Centre, just visit...

OE technology for the aftermarket

When it comes to servicing, we offer a range of key system components including OE pumps, injectors, rails and high-pressure pipes, as well as complementary products such as filters and glow plugs. All brand new, and all just like the OE. 

The best things come in threes

By providing new, remanufactured and authorised repair, we provide the right solution for every vehicle owner. All three choices offer guaranteed quality but at different price points so you can decide what’s best for you, your vehicle and your budget. Learn more about our three choices for injector servicing.

The full solution

Our OE expertise means that we know exactly what is required when servicing these vehicles. In addition to parts, we offer an industry leading range of electronic diagnostic tools  and specialist, on-vehicle diesel diagnostic tools, as well as OE-approved test equipment. Together they ensure quick, accurate and cost-effective diagnostics, test and repair, helping to minimise vehicle down time and reduce servicing costs.

Expert training

With Common Rail systems operating at extremely fine tolerances, even minute variations can have very big consequences. Knowing how to repair them to the same exacting standards as new is therefore critical. Our half theory, half practical diesel training gives you these skills and more, and covers everything from basic diagnostics to the repair of the very latest technologies. Learn more about our training.

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Greener reman

For a more environmentally and budget friendly option, we offer remanufactured injectors too. Just like new, they’re built using the same OE components, processes and calibration -  with up-to 1,000 test plan points. The only difference? We reuse the core injector, where viable, to help reduce material and costs.

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The Delphi Difference

  • 100 years of OE experience, supplier to the world’s top automakers
  • OE heritage and knowledge built into every aftermarket part
  • Comprehensive portfolio for a wide range of vehicles and model years
  • Streamlined SKUs for easy inventory management
  • Support through tools, tips and training
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Related product resources and downloads

Delphi Technologies Expert checking the oil levels using an oil dipstick.
3 min read

A clean engine is a happy engine

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Diesel Fuel Systems Gasoline Fuel Systems Need to Know Technicians 3 min read

Resource Highlights

How to clean a vehicle engine the right way

As a mechanic, it’s essential you know how to keep a vehicle engine as clean as possible, and that you stress the importance of this to your customers.

In this piece, we’ll look at how to keep engines clean, inside and out.

Engine exteriors

It’s safe to clean an engine while it’s either warm or cold, but you may find that if the engine is warm, it makes it a little easier to get rid of dirt and dust. But if you’re cleaning a warm engine, don’t use cold water, as the change in temperature can cause cracks in engine parts.

Here are six important areas of the engine exterior, and some useful pointers on how to clean them.

  1. Cleaning the battery

    A huge number of starting and charging problems are due to poor connections. It’s well worth cleaning these terminals to extend the life of battery, alternator and starter. Also, clean the battery tray, which can acquire corrosion over time. Wire-brushing is one of the best ways to do this, and rust resistant enamel can also help to preserve long-term condition.

    The cable ends should be soaked in a clean tin can filled with a corrosion neutralizer. Once they have soaked, they should be brushed until completely clean.

    Dielectric grease should be applied to protect the newly clean terminals from oxidation.

  2. Cleaning the engine main body

    Before cleaning the engine, cover as many of the electrics as possible, including the alternator, distributor, engine computer and relay boxes. This will stop them getting soaked with cleaning fluids.

    Use compressed air to blow away loose dirt from the exterior of the engine. Your workshop vacuum cleaner will do the trick if it has a small hose extension.

    Spray engine cleaner on your dirty engine, but stay away from exposed electrical components. Let the cleaner do its work for 20-30 minutes before rinsing off.

    Brake cleaner can also be used to remove grease from difficult areas, but should then be dried thoroughly so as not to leave any residue.

    Once everything’s done, it may help to repeat the cleaning in some areas with soapy water, followed by a rinse with clean water. But make sure this is completely dry before restarting the engine.

  3. Cleaning aluminium parts

    Use a small wire brush and  calcium, lime and rust (CLR) cleaner to clean exposed raw aluminium parts.

  4. Cleaning plastic parts

    Plastic can be scrubbed with a stiff plastic bristle brush, and then apply a sponge with soapy water. They should be rinsed with clean water and dried with paper towels or compressed air.

  5. Check for oil leaks

    Once the engine has been cleaned, you may choose to check for oil leaks using UV dye specifically for oil leaks. This can be added directly to your fresh oil, and you’ll be able to see with a blue or UV light after starting the engine where, if at all, leaks are occurring.

  6. Check for coolant leaks

    A similar dye is available for coolant leaks. This should be added to the radiator, and again using blue or UV light, check for leaks.

Cleaner emissions

Fuels now come with additives to keep engines clean, but fuel bought on the forecourt cannot be relied on alone to keep engines clean.

In diesel cars, most now have a diesel particulate filter (DPF) fitted, which captures soot particles.

Most diesel cars now have a diesel particulate filter (DPF) fitted which captures particulate matter from the exhaust. It will help to talk to your customer about their driving profile to regularly burn off soot and maintain the health of the DPF. Some diesel vehicles might also use a fuel additive like Ad Blue, (but not in all cases) which you’ll need to check with the manufacturer. Whichever combination of features on the diesel vehicle, a DPF helps to maintain a clean fuel and engine system and meet emissions standards.

Fuel injector performance on petrol engines can also cause a problem if it’s not operating at its peak. Lowered performance here can reduce oil life and promote contamination within the crankcase and air inlet tracts.

Using a good oil flush before you drain the engine of oil is a good way to maintain cleanliness. Principally, this works because the oil flush products suspends a great deal of the engine’s internal contamination within the old oil just before it is drained. A good oil flush will not damage the chemistry within the engine oil, meaning that the new oil will not be affected by it.

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