Fuel Modules and Pumps

When it comes to building fuel modules, Delphi applies its OE expertise and technological leadership to deliver the highest level of performance and customer satisfaction. Delphi engineers each fuel module with the same stringent standards we apply to the parts we make for top vehicle manufacturers like Volkswagen and PSA.
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Distinctly Delphi Fuel Pumps

  • Anodized aluminum can reduce flow loss by up to 100% in severe contamination
  • New carbon commutator extends fuel pump life by up to 300% over commonly used copper commutators by reducing oxidation and premature wear*
  • Over-molded armature protects pump windings in corrosive environments
  • Button style contacts feature additional wear material that can last for over 1 million cycles
  • High capacity synthetic mesh inlet filter is able to filter out all items larger than 30 microns
  • Distinctly Delphi with an electric blue fuel pump top, module top cover and strainer material

*In contaminated fuel or fuel with alcohol blends

Delphi part numberPopular ApplicationsEMEA car parc
FG1455-12B1AUDI A1/A1 Sportback/S1 Quattro/S1 Sportback Quattro, SEAT Ibiza/Ibiza SC/Ibiza ST/Toledo, SKODA Fabia/Fabia Scout/Rapid/Rapid Spaceback/Roomster/Roomster Praktik/Roomster Scout, VW Polo12.4M
FG0989-12B1AUDI A3/A3 Cabrio/A3 Quattro/A3 Sportback/A3 Sportback Quattro, SEAT Altea/Altea Freetrack/Altea XL/Leon/Toledo, SKODA Laura/Octavia/Octavia Scout/Yeti, VW Beetle/Bora (Jetta)/Eos/Golf/Golf Cabrio/Golf Estate/Variant/Golf Plus/Golf Van (Variant)/Jetta/Jetta Wagon/Scirocco 9.2M
FG1061-12B1ABARTH 500/500C/595/595C/695, FIAT 500/500C/500S/Panda/Panda Classic/Panda Van8.9M
FG1070-12B1AUDI A3/A3 Quattro, SEAT Leon/Toledo, SKODA Octavia/Roomster/Roomster Praktik/Roomster Scout, VW Bora/Bora Estate/Variant/Cabrio/Golf/Golf Cabrio/Golf Estate/Variant/Golf Van (Variant)/Jetta/Jetta Wagon/New Beetle5.6M
FG1498-12B1CITROËN C1, PEUGEOT 107/108, TOYOTA Aygo5.3M

 

The Delphi Difference

  • 100 years of OE experience, supplier to the world’s top automakers
  • OE heritage and knowledge built into every aftermarket part
  • Comprehensive portfolio for a wide range of vehicles and model years
  • Streamlined SKUs for easy inventory management
  • Support through tools, tips and training
delphi-difference

Related product resources and downloads

Delphi Technologies Expert checking the oil levels using an oil dipstick.
3 min read

A clean engine is a happy engine

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Diesel Fuel Systems Gasoline Fuel Systems Need to Know Technicians 3 min read

Resource Highlights

How to clean a vehicle engine the right way

As a mechanic, it’s essential you know how to keep a vehicle engine as clean as possible, and that you stress the importance of this to your customers.

In this piece, we’ll look at how to keep engines clean, inside and out.

Engine exteriors

It’s safe to clean an engine while it’s either warm or cold, but you may find that if the engine is warm, it makes it a little easier to get rid of dirt and dust. But if you’re cleaning a warm engine, don’t use cold water, as the change in temperature can cause cracks in engine parts.

Here are six important areas of the engine exterior, and some useful pointers on how to clean them.

  1. Cleaning the battery

    A huge number of starting and charging problems are due to poor connections. It’s well worth cleaning these terminals to extend the life of battery, alternator and starter. Also, clean the battery tray, which can acquire corrosion over time. Wire-brushing is one of the best ways to do this, and rust resistant enamel can also help to preserve long-term condition.

    The cable ends should be soaked in a clean tin can filled with a corrosion neutralizer. Once they have soaked, they should be brushed until completely clean.

    Dielectric grease should be applied to protect the newly clean terminals from oxidation.

  2. Cleaning the engine main body

    Before cleaning the engine, cover as many of the electrics as possible, including the alternator, distributor, engine computer and relay boxes. This will stop them getting soaked with cleaning fluids.

    Use compressed air to blow away loose dirt from the exterior of the engine. Your workshop vacuum cleaner will do the trick if it has a small hose extension.

    Spray engine cleaner on your dirty engine, but stay away from exposed electrical components. Let the cleaner do its work for 20-30 minutes before rinsing off.

    Brake cleaner can also be used to remove grease from difficult areas, but should then be dried thoroughly so as not to leave any residue.

    Once everything’s done, it may help to repeat the cleaning in some areas with soapy water, followed by a rinse with clean water. But make sure this is completely dry before restarting the engine.

  3. Cleaning aluminium parts

    Use a small wire brush and  calcium, lime and rust (CLR) cleaner to clean exposed raw aluminium parts.

  4. Cleaning plastic parts

    Plastic can be scrubbed with a stiff plastic bristle brush, and then apply a sponge with soapy water. They should be rinsed with clean water and dried with paper towels or compressed air.

  5. Check for oil leaks

    Once the engine has been cleaned, you may choose to check for oil leaks using UV dye specifically for oil leaks. This can be added directly to your fresh oil, and you’ll be able to see with a blue or UV light after starting the engine where, if at all, leaks are occurring.

  6. Check for coolant leaks

    A similar dye is available for coolant leaks. This should be added to the radiator, and again using blue or UV light, check for leaks.

Cleaner emissions

Fuels now come with additives to keep engines clean, but fuel bought on the forecourt cannot be relied on alone to keep engines clean.

In diesel cars, most now have a diesel particulate filter (DPF) fitted, which captures soot particles.

Most diesel cars now have a diesel particulate filter (DPF) fitted which captures particulate matter from the exhaust. It will help to talk to your customer about their driving profile to regularly burn off soot and maintain the health of the DPF. Some diesel vehicles might also use a fuel additive like Ad Blue, (but not in all cases) which you’ll need to check with the manufacturer. Whichever combination of features on the diesel vehicle, a DPF helps to maintain a clean fuel and engine system and meet emissions standards.

Fuel injector performance on petrol engines can also cause a problem if it’s not operating at its peak. Lowered performance here can reduce oil life and promote contamination within the crankcase and air inlet tracts.

Using a good oil flush before you drain the engine of oil is a good way to maintain cleanliness. Principally, this works because the oil flush products suspends a great deal of the engine’s internal contamination within the old oil just before it is drained. A good oil flush will not damage the chemistry within the engine oil, meaning that the new oil will not be affected by it.

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