Rubber-to-Metal Parts

Designed to reduce vibrations and structure-borne noise, rubber-to-metal plays an important role in the steering and suspension set-up of modern vehicles. Thanks to their good damping properties and excellent load carrying capabilities, Delphi rubber-to-metal components absorb unwanted vibrations and sound, providing a comfortable and quiet ride, as well as improving vehicle stability and safety.
delphi-rubber-to-metal-parts

Broad range

Today’s modern vehicles contain many different rubber-to-metal components, which is why we’re focused on the continued development of our range. Our current line-up includes control arm and suspension mount bushes, anti-roll bar bushes and engine mounts … with more to come.

The right material

Rubber-to-metal components are subject to high dynamic stresses day-in, day-out. And is why we only ever use the highest quality materials. By carefully balancing the precise quantities of steel and rubber, our rubber-to-metal parts provide the optimum combination of strength, flexibility and noise reduction, tailored to the application they fit.

Preparation is key

To ensure a perfect bond between rubber and metal, both materials go through a rigorous cleaning process. All bonding surfaces are washed, sanded, degreased and painted. And that’s just the start.

Super strong bond

For superior mechanical properties, we chemically bond the rubber to a pre-coated metal surface. Under high temperatures and pressure, the adhesive reacts to provide a powerful bond between the rubber and metal part – so much so, that the rubber should tear before the bond breaks.

Pushed to the limit

We know our parts are strong and durable, but just to be sure, we subject them to extensive fatigue testing. We also conduct push tests to check the cohesion of the rubber to metal. As a rule, OE push out levels for bushes are 1000 Nm of pressure minimum. Ours can withstand 1800 Nm.

Three-year warranty

Available in UK only. Like all our steering parts, our rubber-to-metal range comes with a three-year or 36,000-mile warranty. So you can fit Delphi with complete confidence, for an OE quality repair you know will last.

Rubber to Metal Durability Test

  • Confirms the integrity of the part design and manufacturing process used to make it.
  • After 220,000 test cycles, the Delphi bush remained intact with a small amount of rubber cracking.
  • In contrast, one competitor suffered a complete failure of the bonding in less than 30,000 cycles.
  • This can result in the failure of the component assembly into which it is installed.

 

The Delphi Difference

  • 100 years of OE experience, supplier to the world’s top automakers
  • OE heritage and knowledge built into every aftermarket part
  • Comprehensive portfolio for a wide range of vehicles and model years
  • Streamlined SKUs for easy inventory management
  • Support through tools, tips and training
delphi-difference

Related product resources and downloads

The track rod end and wheel of a vehicle.
1 min read

How to replace a track rod end (outer tie rod)

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Steering & Suspension How to Technicians 1 min read

Resource Highlights

Follow our step-by-step guide and best practice advice for replacing one of the most crucial steering components. 

How do I loosen the track rod if it’s stuck?

First, use a wire brush to remove any rust from the lock nut thread to free up the track rod. If after you’ve removed the ball joint using a ball joint splitter, the track rod is stuck to the thread, it’s common to use an induction heater to loosen it.

Why do I need to count the turns as I remove the track rod?

It’s essential to do this because when you fit the new part you’ll need to count the turns back to make sure it’s exactly in the right position.

What happens if the ratchet keeps spinning?

You need to tighten the new track rod using a ratchet to avoid damage. If you find it’s just spinning and the thread isn’t catching, then you need to apply tension either by putting pressure on top of the joint or by using an Allen key which fits into the centre of the bolt to hold it still, and then use a spanner.  

What torque do I set the fittings to? 

It’s always best to check the vehicle’s technical data as this can vary and needs to be exactly right.

The correct torque settings can be found on Delphi’s data platform, either directly in your DS diagnostic tool, or at directevolution.com (subscription required)

 

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