Fuel Modules and Pumps

When it comes to building fuel modules, Delphi applies its OE expertise and technological leadership to deliver the highest level of performance and customer satisfaction. Delphi engineers each fuel module with the same stringent standards we apply to the parts we make for top vehicle manufacturers like Volkswagen and PSA.
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Distinctly Delphi Fuel Pumps

  • Anodized aluminum can reduce flow loss by up to 100% in severe contamination
  • New carbon commutator extends fuel pump life by up to 300% over commonly used copper commutators by reducing oxidation and premature wear*
  • Over-molded armature protects pump windings in corrosive environments
  • Button style contacts feature additional wear material that can last for over 1 million cycles
  • High capacity synthetic mesh inlet filter is able to filter out all items larger than 30 microns
  • Distinctly Delphi with an electric blue fuel pump top, module top cover and strainer material

*In contaminated fuel or fuel with alcohol blends

Part#Top Applications
FG04072004-99 Chevrolet Silverado 1500 V6, 2003-99 Silverado 1500 V8, 2003-01 Silverado 1500 HD V8, 2003-99 Silverado 2500 V8, 2003-01 Silverado 2500 HD V8, 2003-01 Silverado 3500 V8; 2004-99 GMC Sierra 1500 V6, 2003-99 Sierra 1500 V8, 2003-01 Sierra 1500 HD V8, 2003-99 Sierra 2500 V8, 2003-01 Sierra 2500 HD V8, 2003-01 Sierra 3500 V8
FG10572013-09 Chevrolet Silverado 1500 V8; 2013-09 GMC Sierra 1500 V8, 2013-12 Yukon XL 1500 V8
FG08172006-04 Dodge Ram 1500 V6, 2006-04 Ram 1500 V8
FG10532016-05 Chrysler 300 V6, 2017-05 300 V8; 2010-09 Dodge Challenger V6, 2017-15 Challenger V6, 2017-09 Challenger V8, 2014-06 Charger V6, 2016-06 Charger V8, 2008-05 Magnum V6, 2008-05 Magnum V8
FG10522010-05 Chrysler 300 V6, 2010-05 300 V8; 2010-09 Dodge Challenger V6, 2010-06 Charger V6, 2010-09 Charger V8, 2008-05 Magnum V6

In review...

  • Tier 1 supplier to the top 25 global vehicle manufacturers
  • Manufacturer of dependable fuel delivery parts for over 80 years
  • Over 30 OE-proprietary innovations and 150 patents in fuel technologies
  • Market leading North American fuel management coverage at over 95%
  • Expert-led training programs and tech hotline for ASE Master Technicians and OEM experts available


 

Make sure to clean the fuel tank.

It's critical to clean the fuel tank before replacing a fuel pump or fuel pump module assembly. Otherwise, you risk a comeback if contaminants in a dirty tank cause the new pump to fail. Learn more about how to clean the tank in ten easy steps. Plus, Delphi offers a convenient fuel tank cleaning kit to help you get the job done. 

Check all instructions carefully.

For example, when doing a fuel pump replacement with our parts FG1052, FG1053, or FG1588 you will need to pay attention to the instructions provided in the box as we've updated the wiring kit to reduce risks of overheating. 

The Delphi Difference

  • 100 years of OE experience, supplier to the world’s top automakers
  • OE heritage and knowledge built into every aftermarket part
  • Comprehensive portfolio for a wide range of vehicles and model years
  • Streamlined SKUs for easy inventory management
  • Support through tools, tips and training
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Related product resources and downloads

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2 min read

Much more than a pump #1: Integrated OE expertise

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Fuel Management Fuel Systems Gasoline Fuel Systems How it works Technical specification Distributors DIYers Shop Owners 2 min read

Resource Highlights

In this article you will find the first of a 3 part series on our aftermarket fuel program integrates OE expertise, leading vehicle coverage, and advanced diagnostic support to provide our customers with access to a full-service fuel management solution.

As a global leader in fuel technology, we combine over 100 years of OE heritage with innovative aftermarket solutions to offer the best of both worlds. Our aftermarket fuel program integrates OE expertise, leading vehicle coverage, and advanced diagnostic support to provide our customers with access to a full-service fuel management solution.

In this 3 part series, we break down exactly what that means for our customers and what you can expect by choosing Delphi for fuel, starting with integrated OE expertise.

Why do vehicle manufacturers choose Delphi?

Vehicle manufacturers choose Delphi for fuel management because we've been producing fuel pumps for over 80 years and our technological leadership has allowed us to hold over 30 OE proprietary innovations and 150 patents in fuel module and fuel pump design. Over 7 million vehicles from top manufactures, like Volkswagen and PSA, are fitted Delphi fuel pumps every year. From mechanical pumps to high-pressure GDi pumps. From pick-up trucks to golf carts. You name it, we’ve made it all.

Aftermarket solutions with integrated OE expertise

Because we’ve made it all, we understand the vehicles that technicians service every day. That’s why we design and build our portfolio with the same dependable, reliable parts that they and their customers can trust. We can offer the best of both worlds - OE and the aftermarket - because we apply our OE expertise and pioneering technology to every aftermarket fuel pump and module. Our customers know they’ll be able to offer an OE quality fuel repair, no matter what vehicle enters your doors when they choose Delphi for fuel.

Innovation in the aftermarket

But our fuel products don’t just end there. We combined our OE expertise with a passion for innovation to drive us to make a great product even better. Our latest aftermarket fuel pump features anodized aluminum pump components that outlast other commonly used materials, an over-molded armature to protect pump windings against corrosion, and a new carbon commutator that is up to twice as durable as copper in aftermarket applications. And as an added bonus, customers can trust they installed a fuel pump that delivers the best of both worlds because all petrol applications feature an electric blue fuel pump top, module top cover, and strainer material that are distinctly Delphi.

Integrated OE expertise is just one example of how we keep our customers ahead of the curve. Go to part 2: Leading European coverage to learn more about how our fuel program is much more than a pump- It’s a full service aftermarket solution.

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