Remanufactured Series 50® and Series 60® Injectors

Features and Benefits

Surface lapping of each critical component ensures pressure sealing of sub-assemblies
New nozzle, solenoid, NOP spring, shim, screws, check balls in each injector guarantees OE quality, performance and durability
100% O-ring replacement for proper sealing

Program Highlights

With 60 years of experience in OE manufacturing, Delphi Diesel Aftermarket has the expertise and know-how necessary to deliver a quality remanufactured product. In our reman facility, all injectors are fully disassembled. Each component is then thoroughly cleaned and inspected. All nozzles are new, matched and flowed. Units are then reassembled, tested on specialized test equipment for correct fuel, timing and pressure.

Delphi offers full support for our Remanufactured Series 50 and Series 60 Injectors:

12 month, unlimited-mileage warranty
90-day, no hassle warranty
R&R on qualifying Delphi remanufactured injector warranty claims
Over 30 years of technical expertise available through our toll-free technical hotline (1.800.521.4784)

Delphi part Number	Engine Size	Model years	OE Part Number
EX634785	12.7L	1988-1989	R5234785
EX634795	12.7L	1988-1989	R5234795
EX634865	11.0L	1989-1990	R5234865
EX634870	11.0L	1988-1989	R5234870
EX634935	11.0L	1990-1993	R5234935
EX634940	12.7L	1990-1998	R5234940
EX634945	12.7L	1988-1990	R5234945
EX634970	12.7L	1990-1993	R5234970
EX635550	11.1L	1994-1998	R5235550
EX635575	12.7L	1994-1998	R5235575
EX635580	11.1L	1994-1998	R5235580
EX635600	12.7L	1994-1998	R5235600
EX635605	11.1L	1994-1998	R5235605
EX635695	12.7L	1994-1998	R5235695
EX635915	12.7L	1994-1998	R5235915
EX636347	8.5L	1999-2002	R5236347
EX636977	12.7L	1999-2002	R5236977
EX636978	11.1L	1998-2002	R5236978
EX636980	8.5L	1999-2002	R5236980
EX636981	8.5L	1999-2002	R5236981
EX637045	12.7L	1999-2002	R5237045
EX637099	12.7L	1999-2002	R5237099
EX637466	12.7L	1999-2002	R5237466
EX637635	14.0L	1999-2002	R5237635
EX637650	12.7L	1999-2002	R5237650
EX637820	12.7L	2002-2003	R5237820
EX637821	14.0L	2002-2003	R5237821
EX637822	12.7L	2002-2003	R5237822

The Delphi Difference

Surface lapping of each critical component

New nozzle, solenoid, NOP spring, shim, screws, check balls in each injector

100% O-ring replacement

HTK119 and HTK121 Injector Seal Kits

Delphi offers high quality seal kits for Remanufactured Series 50 and Series 60 Injectors. These seal kits are crucial for injector performance. The HTK119 kit includes three o-rings to install one injector. The HTK121 kit includes two o-rings and one sealing washer to install one injector.

Did you know?

Remanufacturing involves the complete teardown of an injector core. At Delphi, we fully disassemble all injectors thoroughly clean and inspect each component for wear and replace with new, as necessary. Injectors are then reassembed, and each is functionally tested on specialized test equipment to ensure proper performance.