Combined Inverter and DC/DC Converter

Delphi Combined Inverter and DC/DC Converter (CIDD) is our OE solution for hybrids (HEV), plug-in hybrid electric (PHEV), and battery electric vehicles (BEV) that delivers maximum power density in a lighter, smaller, cost-effective package.

As the market for electric cars rapidly increases, independent aftermarket garages will need the right replacement part for the repair. That’s why Delphi is offering exact OE performance with our power electronic aftermarket parts.
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OE Part Number

Applications

DT Part Number

12368487431

BMW 225XE (F45) , X1 (F49), M5 Sedan (F60)

PFV10000-12B1

What is the difference between an inverter and DC/DC converter in an electric vehicle?

Much like how internal combustion engines and alternators work together on conventional vehicles, hybrid cars and electric motors use inverters and converters to manage power to and from the battery pack to the motors and other on-board systems.

Inverters transform direct current (DC) from the battery into alternating current (AC) to power the vehicle. Inverters also control the motor and convert it to a generator, transferring braking energy back into the battery. 

Converters control the DC voltage from the battery, either stepping it up or down based on the system and the power needed. DC/DC converters usually step down the high voltage from the battery pack to the 12-volts used by radios, headlights, and more. 

An OE solution for aftermarket power electronics

Inverters and converters work together to manage the vehicle's electric drive and accessory systems. However, many of today’s inverters and converters can be complex, expensive, and prone to failure from excessive heat. They are also heavy and take up a lot of room on the vehicle, compromising both trunk and passenger compartment space. Delphi OE solution combines the inverter and DC/DC converter into one unit.

Delphi CIDD is cost-effective and saves vital weight and space in hybrids (HEV), plug-in hybrid electric (PHEV), and electric vehicles (EV). And by leveraging patented OE technology - Viper-enabled inverter’s double-sided cooling - it tackles the issue of overheating, allowing higher power outputs from a smaller package and increased range.

Combined Inverter and DC/DC Converter (CIDD)

  • Enhances durability and reliability through features designed to withstand under the hood and environmental factors such as debris and temperature extremes.
  • Improves voltage distribution functionality, enabling both low-side and high-side power for everything from headlights to power steering and air conditioning systems.
  • Provides maximum packaging flexibility and space savings by moving the DC/DC unit from its standard location in the rear to the front of the vehicle.
  • Enables better power range and minimizing power losses through the elimination of cabling, cooling hoses, connections, and housings, all while simplifying maintenance and repair.

To learn more about OE quality aftermarket EV parts you can trust,  contact your Delphi representative today.

The Delphi Difference

  • 100 years of OE experience, supplier to the world’s top automakers
  • OE heritage and knowledge built into every aftermarket part
  • Comprehensive portfolio for a wide range of vehicles and model years
  • Streamlined SKUs for easy inventory management
  • Support through tools, tips and training
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Related product resources and downloads

What are the Symptoms of a Bad Crankshaft Sensor | Masters of Motion
4 min read

What are the symptoms of a bad crankshaft sensor?

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Sensors Vehicle Electronics & Engine Management Need to Know Technicians 4 min read

Resource Highlights

The crankshaft sensor is an important piece of kit to keep the engine running correctly. On this page we’ll highlight common causes of crankshaft sensor failure, why it happens and how to fix it.

What is a crankshaft sensor and what does it do?

A vehicle’s crankshaft sensor or CKP sensor contributes to the precision timing of a finely tuned engine. It monitors the position and rotational speed of the crankshaft, so the engine control unit (ECU) can adjust its calculations in the fuel injection timing and elsewhere.  

The crankshaft’s speed and position must be closely monitored to properly maintain a four-stroke engine. Without this input from the sensor, the engine may not even start. Therefore, the sensor output is an essential part of the process.

Some engines that don’t have a knock sensor use the crankshaft sensor to perform the same function – find out more about that function with this expert insight from Delphi. 

What causes a crankshaft sensor to go bad?

There are several factors which can cause a crankshaft sensor to fail.  • In crankshaft sensors which contain magnets, a build-up of dirt on the magnet can block the sensor and prevent it from seeing the engine’s spin. 

  • Crankshaft sensor age – the magnet in the sensor loses its pull over time, which means it grows less capable of providing accurate signals to the ECU. 
  • Faulty, lose or damaged wiring can affect the sensor’s ability to send signals accurately to the ECU. 
  • Sensor damage resulting from being hit from another component inside the engine such as the crankshaft pickup, or by road debris.
  • Damage to components that the crankshaft sensor is monitoring. This will essentially confuse the sensor, as the damaged components would send mixed signals. This will likely bring up an engine check light.

Find crankshaft position sensors and a selection of OE parts in the Delphi online catalogue

 

What are the symptoms of a bad crankshaft sensor?

A vehicle diagnosed as having a faulty crankshaft sensor is likely to exhibit a number of problems with the engine and overall performance. Look for the following warning signs to confirm what’s troubling the vehicle. 

1. ‘Check engine’ light is showing

(Note: If the vehicle has a camshaft sensor you might not get an engine warning light, and no fault on the diagnostic tool. The ECU doesn’t know if the engine is specifically not starting, or is just at rest. Check the RPM to be sure. Newer cars have two camshaft sensors so they should be able to see if the camshaft has an issue.) 

If the sensor isn’t relaying information to the ECU, or what it is sending appears troubling, the ECU will respond by turning on the engine light – your cue to assess what’s wrong with the vehicle. The engine light could be caused by a range of different issues aside from the crankshaft sensor. A diagnostic tool can help you to identify if the sensor is the part that’s causing concern.

2. Engine is having trouble starting 

The crankshaft sensor is responsible for keeping a close eye on the position and speed of the crankshaft when starting the engine. So if it’s unable to relay information back to the ECU, the engine may not start. If the engine is currently running, you may not even notice an issue here regardless of whether or not there’s an engine light – the sensor uses an algorithm to estimate where the crank has spun to based on previous knowledge, so the engine won’t shut off due to electronic override. It’s only when you key off the engine and try to restart the vehicle later that an issue will occur. 

3. Limp mode 

A bad crankshaft sensor isn’t the only reason a vehicle may experience higher than usual fuel consumption, but it’s nonetheless one of the tell-tale signs. With a faulty crankshaft sensor, the engine may go into limp mode if it’s still running. This means the fuel injectors won’t act as efficiently in their role, meaning reduced performance and an overall worse fuel economy. 

4. Acceleration is uneven or unsteady

The engine relies on the crankshaft position sensor for correct signals to properly manage fuel injection. With mixed or no signals, acceleration may be weak or unresponsive. 

5. Engine is misfiring or vibrating

Without the right information about the position of the pistons, the engine may misfire. When idle, the vehicle may also experience shaking and sometimes refuse to start at all, especially if the engine is cold.

6. High fuel consumption

Because the fuel injection process will be hampered by receiving incorrect signals from a faulty crankshaft sensor, the fuel may not combust in the engine properly. Not only can this cause the engine to sputter, but also reduce power. This leads to more fuel being consumed to achieve the same performance.

Find crankshaft position sensors and a selection of OE parts in the Delphi online catalogue

What happens if you drive with a bad crankshaft sensor? 

If a crankshaft sensor develops an issue while the engine is running, although a specific fault may cause engine misfire, there won’t necessarily be a problem. It may go into limp mode while driving, to reduce the chances of further damage. However, if the engine is not running,  the vehicle may not start at all.

What to do if a crankshaft sensor is faulty?

If a faulty crankshaft sensor is suspected, or a similar issue is causing engine problems, an inspection will be required. The sensor should be tested for faults – this can be done with both a visual inspection and using an oscilloscope. 

If there is an issue with the sensor, we’d recommend replacing the part entirely. It’s a relatively simple job – locate the sensor (usually close to the flywheel or on the timing cover side of the block), remove electrical connections and replace with a new part. 

Suffering from a faulty crankshaft sensor? 

Once it’s stopped, a vehicle with a bad crankshaft sensor is unlikely to get going again. Having checked the symptoms of a faulty crankshaft sensor against other potential causes, the recommended course of action is to carry out a replacement. Delphi stocks crankshaft position sensors as well as other OE car parts – check out the range today.

 

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